[打印] [關(guān)閉] 發(fā)布時間：[2010-01-11 00:00]

       今天六月在比利時的維爾賴克，花王集團一直致力于環(huán)境保護和實現(xiàn)此時在發(fā)展和生產(chǎn)的過程中，日本是最大的化學(xué)品的消費使用。阿特拉斯設(shè)備提供100%純潔的壓縮空氣，符合ISO8573-1認證與0級認證和增加能源效率高。

        在我國的上海花王于1996年開始投產(chǎn)，無油螺桿式壓縮機，阿特拉斯空壓機為不同的生產(chǎn)線提供壓縮空氣。近些年來，公司又新購置了5臺阿特拉斯無油螺桿壓縮機，其中包括，兩臺ZR 110和兩臺ZR 75 再加一臺ZR 90,同時還在壓縮機機房添置了隔缺損的變頻調(diào)速壓縮機。

        上海高錕的要求不僅僅局限于生產(chǎn)要求，同時，每年熱回收機組節(jié)省52噸柴油。上海高錕還密切的監(jiān)視其空氣壓縮機能耗，能源消耗占了壓縮機的壽命周期成本的百分之七十五，他們開始考慮回收能源量，用于生產(chǎn)熱水的過程。

        通過了輻射損失的壓縮過程中，多達百分之九十四的空氣壓縮機通常都是使用的電能轉(zhuǎn)化為熱能的能量轉(zhuǎn)換方式，其余剩下來的百分之六轉(zhuǎn)化為壓縮空氣的熱消耗與損失。一個設(shè)計適當(dāng)?shù)臒峄厥昭b置能夠恢復(fù)到百分之九十四的可用熱能來加熱水或空氣九十?dāng)z氏度至一百四十?dāng)z氏度。預(yù)熱之后的水可用于在應(yīng)用過程中減少對傳統(tǒng)能源的使用。

        它用純凈水在灌裝過程中溫度八十?dāng)z氏度，他們之前都是使用的柴油鍋爐加熱水。由于在兩個ZR 110壓縮機能量回收機組安裝，他們能夠預(yù)熱過程的水到四十?dāng)z氏度使用本系統(tǒng)。作為一個結(jié)果，考估計每一年可以節(jié)省五十二噸柴油。

        中央控制器優(yōu)化空壓機的性能，為上海花王的生產(chǎn)需求提供壓縮空氣解決方案。中央控制器允許幾臺壓縮機同時監(jiān)測整個壓縮空氣網(wǎng)絡(luò)的具體位置，和實際使用情況，并進行仔細的分析。這樣有助于確保在制造的過程中，最優(yōu)性能，正確處理壓縮空氣網(wǎng)絡(luò)幫助有效節(jié)約能源。減少維護與減少停機時間，提高生產(chǎn)效率的同時，能夠改善產(chǎn)品質(zhì)量。

         經(jīng)過10年的使用，我們的技術(shù)人員已經(jīng)充分認可阿特拉斯空壓機的質(zhì)量，與服務(wù)團隊快速便捷的為我們的用戶提供服務(wù)。提供了優(yōu)化的服務(wù)產(chǎn)品，如每年的能源審計，可以節(jié)省百分之三十的能源，確保所有設(shè)備工作在最高效率和最低成本。

        越來越多的消費者開始關(guān)注生命周期成本，它們都想實現(xiàn)能源的節(jié)約和公司里的節(jié)能減排效益。節(jié)能減排是我們的領(lǐng)先事項，我們公司一直致力于滿足客戶的需求和可持續(xù)的解決方案。

      Atlas Copco’s compressed air solutions help Kao Group realize safe, energy-efficient production

      Wilrijk, Belgium, June 2014. As Japan’s largest producer of chemicals for consumer use, Kao Group has been committed to environmental protection and implements this throughout its development and production processes. Atlas Copco equipment provides 100% pure, clean air that complies with ISO 8573-1 Class 0 certification and boosts energy efficiency at Kao.

      Since Kao Group’s Shanghai Kao Minhang Factory (Shanghai Kao) went into operation in 1996, several Atlas Copco oil-free screw compressors have provided compressed air for the different production lines. Recently, the company purchased another five Atlas Copco oil-free screw compressors, including two ZR 110s, two ZR 75s and one ZR 90 VSD (variable speed drive) compressor.

      Heat recovery units save 52 tons of diesel oil per year

      However, Shanghai Kao’s requirements were not just limited to production demands. The company also closely monitors the energy consumption of its air compressors. When Shanghai Kao discovered that energy consumption accounts for over 75% of the life cycle costs of the compressors, they began to consider recovering this energy to heat water used in their production processes.

      As much as 94% of the electrical energy used by an air compressor is converted into heat and loss through radiation in the compression process. The remaining 6% is converted into compressed air heat losses. Therefore, a properly designed heat recovery unit can recover up to 94% of this available thermal energy to heat air or water (up to 90°C or 140°F). Preheated water can be used in the application process to reduce the use of traditional energy sources.

      Kao uses pure water at a temperature of 80℃ in the filling process. They previously used a diesel boiler to heat the water. Since the installation of energy recovery units in the two ZR 110 compressors, they are able to preheat the process water to 40℃ using this system. As a result, Kao estimates it saves 52 tons of diesel oil per year.

      Central controllers ensure optimal compressor performance
      In order to meet other requests from Shanghai Kao, Atlas Copco also recommended central controlling. ES central controllers allow simultaneous monitoring of several compressors in the entire compressed air network from one location. This helps ensure optimal performance during manufacturing. Correct management of the compressed air network helps Kao save energy, decreases maintenance, reduces downtime, increases production efficiency and improves the quality of their products.

      “After 10 years of use, our technicians have confirmed the quality of Atlas Copco. The service team of Atlas Copco also responds and helps quickly.” said the chief facility manager at Shanghai Kao

      The service team also provides optimized service products such as an annual energy audit, which can help Kao save up to 30% on energy and ensure that all equipment operates at maximum efficiency and minimal cost.

      “A growing number of customers have begun to pay attention to lifecycle costs, and they all want to realize the benefits of energy savings and emission reduction at their companies,” Wang Tingzhong, Sales Engineer in the Atlas Copco Service Department, said. “Energy savings and emission reduction are priorities for Atlas Copco, and our company has been devoted to meeting the demands of our customers with sustainable solutions.

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