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Toyota chooses Atlas Copco for Lexus manufacturing
Toyota Motor Corporation (TMC) builds its Lexus models at Toyota Motor Kyushu Inc in southwest Japan, and at the Tahara plant in central Japan. Both plants are equipped with state-of-the-art assembly technology from Atlas Copco.Advanced quality assurance.
To achieve better quality products, TMC chose Atlas Copco’s latest Tensor ST line of electric tools for safety critical applications. Equipped with built-in torque transducers, the Tensor ST is an operator-friendly work environment tool – noise levels are as low as 68 decibels. In the Tahara plant, Tensor ST tools are partnered with Power Focus controllers. These are linked to TMC’s proprietary error-proofing system via a network. A second Ethernet-based network is dedicated to the Tensor tools. This enables TMC to collect data into the tooling server unit which controls the Atlas Copco data collection and process improvement software modules, including Atlas Copco ToolsNet.
Combined, the systems contribute to product quality by preventing defective problems from leaving the production line. Problems are indentified at an early stage of production, allowing corrective action to be taken before costs arise. For verification of tools and processes, TMC has chosen Atlas Copco’s Quality Assurance products.Ensuring optimum performance.
Installing the tools was just the beginning. The Atlas Copco team worked closely with the TMC programming tightening strategies and process validation to achieve the highest performance in terms of tightening quality and accuracy. They also helped to identify common joint problems and define tightening strategies to eliminate the problems before the production started.
豐田汽車公司TMC創(chuàng)建了雷克薩斯車型在日本西南部的豐田汽車九州公司與日本中部的田原工廠，全部配備高端先進的裝配生產制造工藝流水線制定選用阿特拉斯空壓機。
制造工廠選擇使用阿特拉斯空壓機 ，卓越優(yōu)質的產品與先進高效率的質量保證，助力于圣線電動工具的關鍵安全應用。配有內置的扭矩傳感器，操作者友好的工作環(huán)境的工具，噪聲控制在68分貝水平線上。該工廠，ST工具與權力集中控制器，這些都是通過網(wǎng)絡連接到公司的專有的防錯系統(tǒng)。其次，基于以太網(wǎng)的網(wǎng)絡是專用工具。這使得TMC收集數(shù)據(jù)到模具服務器單元控制空壓機 數(shù)據(jù)采集的過程中改進的軟件模塊。
組合系統(tǒng)，有助于提前預防有缺陷的產品質量問題離開生產線，采取糾正措施，用于高效的成本控制裝置。制造工廠自從選擇使用阿特拉斯 高質量保證產品之后，不僅提高生產效率運用工具優(yōu)化流程驗證。
確保最佳的性能安裝工具，不僅僅只是一個開始。通力團隊的精誠合作TMC編程緊縮策略和過程驗證，實現(xiàn)的緊縮的質量再加上精度最高的性能。幫助識別常見的關鍵問題和定義緊縮策略之前開始生產問題的排查與消除。
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